Additive Manufacturing (AM, or 3D printing) is an emerging manufacturing technology with far-reaching implications: AM is increasingly used to produce functional parts, including components for safety-critical systems, but its unique capabilities and dependence on computerization raise a concern that an AM generated part could be sabotaged by a cyber-physical attack.
In this paper, it is demonstrated the validity of this concern by presenting a novel attack: reducing the fatigue life of a 3D-printed quadcopter propeller, causing its mid-flight failure, ultimately leading to the quadcopter’s fall and destruction.